Still Versions - Fractional Distillation

diagram comparing a typical bath mode fractional still to a continuous mode fractional still

Batch Mode Stills (left)  Continuous Mode Stills (right)

Batch Mode Stills

Batch Distillation is used when relatively small quantities of liquid are to be processed, or when a high level of purity is required.

Typical Systems Include:

Boiling vessel with fill and drain valves, sight glass, sensors for liquid level, pressure and temperature, and extra ports.

  • Choice of heating options
  • Column section(s), pre-loaded with packing and required internals
  • High efficiency condenser
  • 3-way automatic reflux valve
  • Distillate cooler and sight glass
  • Receiving vessels for cut fractions (discharge pumps optional)
  • 3-way receiver selector valve
  • Control system – simple, PLC or pc-based
  • Skid platform and support structure for system

Continuous Mode Stills

Continuous Distillation is used when large or continuous quantities of liquid are to be processed and/or when a very high level of purity is not required.

Typical Systems Include:

  • Precision metering feed pump.
  • Feed preheater section with feedback control.
  • Valve manifold for selection of feed point to distillation column.
  • Column section(s), pre-loaded with packing and required internals.
  • High efficiency condenser.
  • 3-way automatic reflux valve.
  • Distillate cooler and sight glass.
  • Distillate and Bottoms discharge pumps.
  • Reboiler with steam, electric or hot oil heating, level switch, vapor return to column, bottoms discharge port.
  • Bottoms cooler.
  • Control system – simple, PLC or pc-based.
  • Skid platform and support structure for system.

Read more about determining which processing mode is best for your application