Wiped-Film Still Processing Equipment Sizes
At Pope Scientific, we understand that precision and efficiency are paramount in the distillation process. That’s why we offer an extensive range of wiped-film distillation equipment designed to meet diverse operational scales and requirements. From lab-scale models, perfect for research and development, to pilot plant systems that bridge the gap between small-scale experiments and full production, our equipment ensures superior performance and quality control. For industrial applications demanding higher throughput, our production-scale models provide robust solutions that deliver consistent and reliable results. Explore our complete lineup and discover how our state-of-the-art wiped-film distillation equipment can elevate your processes.
Lab Scale
Pope Scientific’s Lab Scale Systems are designed for research and small-scale production, offering high precision and versatility. These systems include standard sizes of 2″, 4″, and 6″ diameter wiped-film stills, ideal for processing small volumes with high accuracy. The new CE-rated WFC Models enhance safety and compliance for laboratory environments.
- 2″ Wiped-Film Stills: Perfect for initial research and development, these compact systems are excellent for testing and fine-tuning distillation processes.
- 4″ and 6″ Wiped-Film Stills: These provide greater throughput while maintaining precise control over operating conditions, suitable for scaling up experiments.
- CE-rated WFC Models: Designed to meet stringent European safety standards, these models ensure high safety and performance in lab settings.
These lab-scale systems are essential for experimenting with new formulations and processes, providing a foundation for scaling up to larger systems.
Pilot Plant
Pope Scientific’s Pilot Plant Scale Systems are customizable solutions designed for intermediate-scale processing. Available in 9″, 12″, and 20″ diameter configurations, these systems bridge the gap between laboratory research and full-scale production.
- 9″ Wiped-Film Stills: Suitable for pilot production, these systems handle larger volumes while offering the precision needed for process optimization.
- 12″ and 20″ Wiped-Film Stills: These provide substantial processing capacity, making them ideal for pilot plants that require scalable and reproducible results.
- Customizable Options: Tailored to specific process requirements, these systems can be configured with various features and enhancements to meet unique operational needs.
Pilot plant scale systems are vital for refining processes before committing to industrial-scale production, ensuring cost-effectiveness and efficiency.
Industrial/Production Scale Systems
Pope Scientific’s Industrial/Production Scale Systems are designed for large-scale operations, providing robust and efficient solutions for high-volume distillation needs. These systems are engineered for reliability and performance in demanding industrial environments.
- High Throughput: Capable of processing large quantities of material, these systems ensure consistent and efficient production.
- Durability and Efficiency: Built with high-quality materials and advanced engineering, they offer long-term durability and optimal performance.
- Customization: Fully customizable to meet specific industrial requirements, these systems can be tailored with various features to enhance productivity and output.
Industrial/Production Scale Systems are essential for large-scale manufacturers seeking reliable, efficient, and scalable distillation solutions to meet their production demands.
Typical Flow Rates For A Wiped-Film Still Configuration – Based On Equipment Size
Diameter (inches) | Surface Area (sq. feet) | Surface Area (sq. meters) | Typical Flow Rates (kg/hr), Application Dependent |
2 | 0.35 | 0.033 | 0.1 – 3 |
4 | 1.16 | 0.108 | 1.0 – 20 |
6 | 2.35 | 0.218 | 2.0 – 40 |
9 | 5.30 | 0.49 | 10 – 100 |
12 | 10.50 | 0.98 | 20 – 200 |
20 | 25.00 | 2.32 | 50 – 450 |
20 | 37.50 | 3.48 | 80 – 700 |
Hybrid Distillation: Combining Fractional and Wiped-Film for Purification
Customized Hybrid Fractionating Column systems combine the multi-plate efficiency of fractional columns with the gentle reboiling effect of Wiped-Film Evaporators. This proven Hybrid technology allows the purification of heat-sensitive materials similar in volatility, which could not otherwise be separated.
Turnkey Processing Equipment
Pope offers turnkey processing equipment custom-built for your unique application.
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Wiped-Film Gallery
View our gallery of Wiped-film systems including standard systems and customized solutions.